HUD Calibration & Inspection System (Collaborative Robot Type)

Driving assistance calibration equipment | Complete vehicle assembly offline HUD calibration station HUD calibration detection system (collaborative robot type) Six-axis collaborative robot (UR10) with Sony industrial camera to simulate human eye multi-position sampling; automatic curtain shading to eliminate environmental interference; binocular safety scanning + ultrasonic glass detection and other multiple protections;PLC + IPC automatic calibration calibration field 3D layout: the measured vehicle, the robot gantry lifting mechanism and the front automatic shading screen UR10 collaborative robot load 10kg, working radius 1300mm, repeat positioning accuracy ± 0.1mm ± 0.1° control accuracy The robot pitch and roll angle control accuracy ± 0.1°, the gimbal range ± 45° automatic shading screen gantry black curtain is automatically in place, and the ambient light interference is eliminated during calibration Product overview HUD calibration detection system is used for HUD (head-up display) calibration and inspection of the offline station of the final assembly of the vehicle to ensure that the position, clarity and field of view of the projected virtual image meet the design requirements of the vehicle.The system is a turnkey project: we are responsible for the overall design, manufacturing, pre-acceptance, packaging and transportation, installation, commissioning, training, paternity service, equipment transfer and final acceptance and after-sales service, and provide corresponding technical data.The equipment consists of a six-axis collaborative robot (UR10), PLC control cabinet (including IPC and measurement and control software), robot lifting mechanism, calibration device, camera and vision software, automatic shading screen, driver guide screen, regional safety scanner, T-SCAN Ⅱ communication instrument software development, MES network development, calibration program and data processing system.Measurement principle: On the main driver side, the manipulator with a camera moves under program control, and the industrial camera is placed in the driver's eye position for image capture; during the whole calibration process, the manipulator controls the camera to move multiple positions, and then the camera grabs the image by adjusting the Y/Z deflection angle. The amount of movement and the deflection angle at each position are determined by the HUD light system parameters: the imaging distance corresponds to the X-direction distance between the HUD information and the human eye;The viewing range angle and the size are the imaging viewing range formed by the HUD projection after multiple reflections/refractions; the visual range is the maximum range that the standard human eye can see at this distance; the vertical limit of the eye range defines the camera's Z-movement range; the vertical/horizontal deflection angle defines the basic reference value of the camera's deflection angle, and the camera deflects according to this angle when calibrating the edge image to simulate the eyeball deflection of the human eye at this position.During the calibration process, the automatic screen automatically walks to the front shading position, eliminating the interference of the front ambient light to the camera system, so that the imaging quality is stable and controllable.■ Fully automatic calibration of core advantages: The six-axis collaborative robot is used to automatically move the camera to each sampling position without the need for operator assistance; the robot automatically moves away from the driver's position when it is not working, making it convenient for the driver to get on and off.■ UR10 collaborative robot: load 10kg, working radius 1300mm, repeat positioning accuracy ± 0.1mm, to meet the position consistency requirements of camera and gimbal mounting and continuous operation for a long time. High■ camera positioning accuracy: The robot control accuracy reaches ± 0.1° downward (pitch) angle and ± 0.1° horizontal (roll) angle, providing a stable reference for virtual image position and distortion evaluation.■ Adaptive gimbal: The camera system consists of an automatically adjustable gimbal and an industrial camera with a lens. The gimbal can rotate around the X-axis and the Y-axis. The downward (pitch) angle is ± 45°, and the horizontal (roll) angle is ± 45°. It can not only adapt to different models, but also compensate for the body posture difference caused by inconsistent left and right tire pressures.■ Industrial-grade PoE cameras: Sony industrial Ethernet PoE cameras are used to adapt to the large-scale production environment on industrial sites; the lens focal length can be negotiated and determined according to the requirements of HUD manufacturers.■ Automatic shading screen: gantry type opaque black cloth curtain, automatic shading in place when calibrated, shading area X ± 1000mm, Z 300 ~ 1800mm, variable frequency motor drive, eliminate ambient light interference from the source.■ PLC + IPC integrated control: The control cabinet integrates the main switch, operation button, control power supply, actuator, control circuit, emergency stop circuit, PLC, IPC, local display, UPS and traffic lights; the temperature in the cabinet exceeds 32 ℃ and automatically starts the air conditioner to maintain the constant temperature in the cabinet.■ Measurement and control software TYX hudsystem: configurable modular design, supports custom test sequences, modifies test files, accesses all sensor and actuator data, and can be freely accessed between different test bench systems; based on Visual Studio 2017/C + + development, it can run on Windows 7/8 .1/10 Professional and above. Networking■ with MES: The MES system is networked according to the user networking protocol to realize the interconnection between the test data and the production system.■ Multiple safety protection: buzzer and three-color light prompt warning, sick high-altitude and low-altitude area scanning, ultrasonic sensor detection glass, vibration sensor detection touch obstacle, manual confirmation of key device personnel disembarkation and glass descent; safety strategy press "before the operation personnel leave the vehicle/glass descent and press the key to confirm the → movement before scanning the high-altitude position to → rise and fall into place after scanning the low-altitude position to → confirm the safety after the robot moves to the working position" to execute, when the scanning is dangerous, the warning prompt.■ Perfect delivery and service: turnkey project delivery, including installation, commissioning, training, and accompaniment; warranty period of 24 months, response within 4 hours of failure within the warranty period, and dispatching personnel to the site within 12 hours if necessary; 4 hours of response outside the warranty period, on-site at the latest 24 hours, responsible for after-sales service and ensuring the supply of spare parts and wearing parts.Structure and details Robot operation position diagram: Collaborative robot with camera sampling on the main driver side, safety scanning sensor set up in the work area Automatic screen: gantry type opaque black curtain door, automatic walking to the front shading position when calibrated PLC control cabinet: integrated PLC, IPC, local display, UPS, traffic lights and cabinet air conditioner (Rittal, IP51) imaging capture diagram: camera at different positions by pitching and rolling deflection angle simulating human eye observation HUD virtual image HUD virtual image evaluation parameter table (inGerman control): position, rotation, tilt, trapezoidal distortion, straightness and clarity and other bench structure diagram: calibration station machinery and basic layout of the main technical parameters of the equipment to form a collaborative robot (UR10), PLC control cabinet, robot lifting mechanism, calibration device, camera and vision software, automatic screen, driver guidance screen, regional safety scanner (sick), T-SCAN II communication instrument software development, MES network development, calibration procedures, data processing system and random accessories and spare partsCooperative robot UR10 (UR10): load 10kg, working radius 1300mm, repeat positioning accuracy ± 0.1mm, 6 rotary joint manipulator control accuracy downward (pitch) angle ± 0.1°; horizontal (roll) angle ± 0.1° gimbal rotation range downward (pitch) angle ± 45°; horizontal (roll) angle ± 45° (model GG-AR60) industrial camera Sony Mako G-131B, CMOS, GigE interface, PoE power supply, image size 1600 × 1200;The lens focal length is negotiated with the HUD manufacturer to determine the automatic curtain gantry left and right switch opaque black curtain door; shading area X ± 1000mm, Z 300 ~ 1800mm; frequency conversion motor drive (Siemens motor and driver) PLCSiemens S7-1500 series (CPU 6ES7511-1AK02-0AB0), programming software TIA Portal I/O and network Siemens I/O and interface module (IP20); Ethernet switch 6GK5008-0BA00-1AB2; terminal WAGO touch screen Siemens 6AV2124-0MC01-0AX0 industrial computer (IPC) Advantech IPC-610MB;CPU Core i5/i7; memory 16GB; hard disk ≥ 500GB; operating system Windows 7 Pro/SP1; 3 × 10/100/1000 Base TX LAN; 6 × RS232C, 1 × Parallel, 2 × USB2.0, 1 × VGA; PCI/PCIe ≥ 2 cabinet door display 17 ″ TFT cabinet door installation, best resolution 1024 × 768, Chinese interface, display fault diagnosis process prompt, test process parameters, test results, calibration parameters, etc. Control power input 100–240VAC 50/60Hz; output 24VDC 5A 120W (ABL8 REM24050/Schneider) UPS online;输入 115–300VAC 50Hz；输出 220±2%VAC；容量 1kVA/800W；满载后备时间 >5 分钟；尺寸 145×220×355mm控制柜尺寸 H1800×D600×W1600mm（宽度视情况调整）；保护等级 IP51；前/后开门；背板镀锌；表面喷塑；颜色 RAL 7035；生产厂 Rittal柜内空调Rittal 1194420；输入功率 1200W；制冷功率 700W；带冷凝水蒸发装置、不滴水；柜内温度超过 32℃ 自动启动三色交通灯LED；输入 24VDC 0.5A；直径 56mm；绿色=设备待机可进出、黄色=校准/检测中、红色=警告/故障（TL56-302-DC24V / Talent）；安装于控制柜进车方向顶部安全继电器Pilz PNOZ s3 / PNOZ s7伺服驱动西门子 6SL3210-5FB10-2UF2；伺服电机 1LF6 系列；直线模组 高工 HK210/TH8/TH14 系列驾驶员引导屏32″ TFT（LG V719）；吊下或立柱安装；最佳分辨率 1024×768；显示标定过程及结果、操作信息与提示信息；简体中文；连接电缆 20m；显示器离地高度 400–1600mm（立柱）/2000mm（吊下）驾驶员操作面板吊下或地面安装；条码枪 LS2208（Symbol）1 套，线缆 15m；OBD-II-DLC 接头 1 套（标准 16 针 SAE J1962），线缆 15m；急停按钮 1 套（红色蘑菇头 φ60mm，Schneider），线缆 15m通讯适配器EcuLinker/4.0：支持 J1850 PWM/VPW、ISO9141-2、ISO14230（5 baud init / fast init）、ISO15765（11/29bit，500k/250k）、J1939、CAN_USER1/2、ALDL160/8192、KWP1281 KKL、CAN TP2.0 等协议测控软件TYX hudsystem（Automation Unisystem 可执行模块）：模块化可配置，支持自定义测试序列、修改测试文件、访问全部传感器与执行器数据、跨试验台系统访问；开发环境 Visual Studio 2017 / C++ / MFC 2017安全配置蜂鸣器与三色灯提示警示；SICK 高空位扫描；SICK 低空位扫描；超声波传感器（玻璃探测）；振动传感器（触碰障碍物探测）；按键装置（人工确认人员下车与玻璃下降）随机文档与备件随机文档（中/英/韩）；备用 PC 1 台；随机备件与专用附件、随机工具质保与服务质保期自终验收合格签字之日起 24 个月；质保期内故障 4 小时内紧急响应，未能解决 12 小时内派员到现场；质保期外 4 小时响应、最迟 24 小时到场，终生负责售后并保证零配件与易损件供应培训与陪产培训 5 天、每天 8 小时、最大 20 人/期，内容覆盖机械系统、控制系统、维护保养、设备校准、参数编辑、可编程器件使用等；设备安装调试培训后进行 3 天陪产，机械与电气工程师各 1 人/班、两班对应技术资料纸质文件 3 份、U 盘电子资料 3 套：零部件 BOM 清单、电气原理图、硬件图纸、最新软件备份、PLC 程序备份、培训手册、设备结构与工作原理、操作要领、维修保养要领、参数设定方法、故障判断与处理方法等标定流程设备待机：三色灯显示绿色，车辆可以驶入。车辆驶入并完成对中。前玻璃窗下降，驾驶员下车并确认（按键装置人工确认）。接入 OBD 插头，扫描 VIN 码，按下开始按钮。机器人升降机构与安全扫描确认安全后，机械手携带相机移动至作业位置。相机按预设位置与偏转角逐一取样：图像拍摄 → 畸变检测 → 畸变矫正；标定过程中自动幕布遮光。标定完成后摆正器回位、拔下 OBD 插头。驾驶员上车，车辆驶出，进入下一台车。联系我们北京泰元祥科技有限公司电话：010-89780650 手机：18611929790（李永坡）邮箱：liyongpo@taiyuanxiang.cn地址：北京市昌平区北七家镇宏福 10 号院 1 号楼 3027 室服务内容：方案设计与基础提资、设备制造与集成、运输安装调试、操作培训、验收支持、售后维修与备件供应注：本页参数与图片整理自产品技术方案，仅用于产品介绍；设备尺寸、配置及技术参数可按用户车型与产线要求定制，如有更新恕不另行通知，具体以合同及技术协议约定为准。